Pharmaceutical
Pharmaceutical applications require hygiene, precision measurement, monitoring, blending, and means of maximizing shelf life, all while not taking their eye off workplace safety and environmental protection. ProDetec can be your support in many of these needs.
Skid Mounted System Units: ProDetec offers you exclusive representation of the German company, Centec. Centec manufactures fully automated skid-mounted process units and high precision measurement devices. Centec are world leaders in Water purification in the production, storage and distribution of Purified Water (PW), Highly Purified Water (HPW) and Water for Injection (WFI).
High Precision Sensors: Centec sensors are joined by Sigrist to offer high precision and low maintenance instruments to help you have better control and less wastage in your system. We also work with you to keep an eye on your environmental responsibilities. From DO and O3 to turbidity and density and more.
Applications
- Turbidity
- Concentration Measurement
- Colour in Liquid
- Ozone
- Density
- Phase Change
- Dissolved Oxygen in Liquid/Gas
- SIP
- CIP
- Water Conditioning
- Water Softening
- Reverse Osmosis
- Membrane Water Deaeration
- Additive Dosing
- Fixed Gas Detection
- Personal Gas Detectors
- Calibration and Test Gas
- Environmental/Ambient Dust Monitoring
- Fire and Explosion Safety
- Truck Unloading/Earthing
Turbidity in liquids is used as a direct measure of the effectiveness of cleaning steps such as filtration and an indirect indication of particle or solids concentration in liquids.
Optimize your process with a continuous concentration measurement of different substances in liquids. A typical application is to monitor waste water for traces of phenol. Effluent from mineral oil processing plants, plastics production etc. contain a high amount of phenol and have to be treated prior to being discharged into the environment.
By using continuous colour measurement, you ensure that a consistently high product quality is obtained and that the efficiency of the production processes is enhanced.
The quality of ultrapure water for production and cleaning processes has to meet high standards. Ozone is a powerful oxidizing agent and is well suited for disinfection and sanitisation of ultrapure water.
Measuring density of a sample is an important quality parameter of both raw materials and finished products. Various techniques enable the density of solid, viscous and liquid materials to be accurately determined e.g. metals, plastics, chemicals, lubricants and food.
With the use of an in-line phase switch, phase transitions in liquids can be detected accurately with the aid of turbidity or colour. This reduces product loss and results in reduced water and energy consumption.
OXYTRANS is a very precise, optical oxygen sensor for measurement of O2 in liquids and gases. A typical application is the oxygen measurement in boiler feed water and in protective atmospheres.
Where more stringent hygienic standards apply, sterilization-in-place (SIP) is done after CIP cleaning. SIP kills harmful microorganisms that may have survived CIP or in cases where Cleaning-in-Place is not performed.
The purpose of Cleaning-in-Place (CIP) is to remove product residues and microorganisms from all wetted surfaces inside tanks, pipework and filling machines. Centec provide CIP skids for cold and hot cleaning in pharmaceutical industry.
Raw water quality depends greatly on its source. Based on the raw water quality and the specifications for the purified water, Centec select the most appropriate technologies for each client. Usually, multi-stage regimes are necessary for water purification.
The ion exchange system IONTEC softens water used e. g. for heating, cooling and cleaning. Water hardness causes scale deposits in piping and process systems.
The reverse osmosis system REVOTEC produces demineralized water that is perfectly suited as boiler feed water or for treatment in subsequent purification steps. Considering the quality of the raw water, the unit is designed individually for each specific application.
Dissolved oxygen is a prime cause of corrosion. The deaeration system DGS removes O2 from water that is used e. g. for steam generation or rinsing purposes. The system is compact and easily expandable.
The additive dosing system ADoS is used for dosing of ingredients such as enzymes, colours, acids or caustics directly into the main product stream. The compact skid provides a high degree of flexibility for the production of different products (brands).
ProDetec has access the the worlds best gas detectors for a wide range of industries. Whether the need is for a single application or multiple sites and areas, our durable gas monitoring solutions meet your unique industrial needs. We offer a broad range of gas detectors and controllers to satisfy international certification standards such as SIL (Safety Integrity Level), Marine and IECEx.
ProDetec can offer our customers innovative portable gas detectors that offer greater reliability, improved productivity, and better cost-efficiency to protect your workers from potential gas hazards. These gas detectors can be readily calibrated and tested on site with the aid of Automated Calibration and Bump Testing Stations.
At ProDetec we can supply specialised gases and gas mixtures to meet various and specific requirements. We work with you to understand your application and analyse your consumption patterns. This way we can offer the correct cylinder size that maximises your efficiency while minimising costs.
Measure the ambient dust concentration trends in a factories to manage explosion risk and improve worker safety.
Dust explosions can occur frequently in industrial processes where combustible material is transported/ pneumatically or mechanically conveyed, heated, filtered, spray dried, milled and stored
During truck unloading the product can get charged electrostatically. This way the truck itself will be charged up, too (if the product is charged negatively, the truck will have a positive load). As a truck has a relatively large electric capacity, this may lead to very powerful spark discharges.