- Industries
- Pulp and Paper
Pulp and Paper
The pulp and paper industry has been experiencing problems with fire and dust explosions for a long time. Unfortunately as production increases, so does the risk for fire and explosions.
Applications
- Fixed Gas Detectors
- Personal Gas Detectors
- Calibration and Test Gas
- Chlorine Dioxide Concentration
- Waste and Surface Water
- Cross Stack and Emissions Monitoring
- IR Dryers
- Storage Protection
- Conveyor Protection
- Environmental/Ambient Dust Monitoring
- Bio Gas Energy
- Audio/Visual Alarms
- Emergency Shutdown
- Fire and Explosion Safety
ProDetec has access the the worlds best gas detectors for a wide range of industries. Whether the need is for a single application or multiple sites and areas, our durable gas monitoring solutions meet your unique industrial needs. We offer a broad range of gas detectors and controllers to satisfy international certification standards such as SIL (Safety Integrity Level), Marine and IECEx.
GD10P Hydrocarbon Infra Red Point Gas Detector
The Simtronics GD10P detector is the benchmark for combustible gas detection for offshore oil and gas installations. It has set the standard for gas detectors in the areas of safety, stability and low maintenance both onshore & offshore.
The GD10P has been designed with features that provide an effective response to the detection of gas hazards in a wide range of industrial environments from boiler plant rooms to offshore petrochemical installations.
These IR gas detectors differ from all other models, because they utilise silicon based solid-state IR sources. The complete opto-mechanical design and construction is so stable that an ultra-fast speed of response can be achieved whilst providing unparalleled service life and detector stability, thus saving on maintenance and service costs.
We offer the longest combined detector and IR source warranty on the market.
For retrofit applications, a bridge interface is available allowing the detector to be connected directly to catalytic systems, using cabling and control modules.
iTrans2 Gas Detector
The iTrans2 infrared gas detector employs an intelligent electronics platform to provide one or two points of detection from a single head for maximum flexibility, superior performance, and lower installation costs. With the optional HART Communication Protocol, the iTrans2 offers remote diagnostics, set-up, or calibration by superimposing a high-frequency current across the industry standard 4-20mA analog line.
OLCT100 Gas Detector
Designed for the detection of explosive gases, toxic gases or oxygen, this combustible gas detector comes with Wheatstone bridge output (OLC 100) or 4-20mA output (OLCT 100). Whatever your application ProDetec offers a solution: catalytic, electrochemical, semiconductor, or poison control version. IEC Ex approved, these detectors are available in explosion safe or intrinsically safe versions. SIL 2 certified according to EN 50402.
OLCT10N Gas Detector
Digital combustible detector for oxygen, toxic or combustible gases.
The OLCT 10N is a digital combustible gas detector designed for to detect combustible, toxic gases or oxygen. Non-intrusive operator interface requires only a simple magnetic wand and allows one man calibration without opening the enclosure.
OLCT10 Gas Detector
Designed for use in boiler rooms and parking garages, the OLCT 10 and OLC 10 monitors give you the most cost-effective solution for the continuous monitoring of toxic (OLCT 10) or flammable gases (OLCT 10, OLC 10) and vapours in ambient air. Easy to install and operate, these detectors combined with the MX 32 control unit meet demanding user requirements.
CTX300 Gas Detector
When hazardous levels of toxic gases or oxygen threaten the safety of an unclassified area, the CTX 300 detector can satisfy the most demanding safety requirements. The CTX 300 detector is designed to detect oxygen, toxic and refrigerant gases, and also uses a new sensor for CO2 detection over three different ranges: 0-5000 ppm, 0-5% vol. and 0-100% vol.
SpyGlass Open Path Combustible Gas Detector
The Spyglass system detects hydrocarbon gases by analysing the absorption of radiation caused by gases in the atmosphere and comparing it to background atmospheric absorption. This is accomplished between a pair of units: a Flash Source and a Detector that can monitor a distance of up to 200 metres.
Spyglass Gas Detectors are robustly designed and can handle the toughest environments: 316L stainless steel housings that meet IP66/IP68 and NEMA 250 6P egress standards; circuit boards epoxy coated for protection; MIL-C-810C testing for humidity, salt, fog, vibration, mechanical shock and temperature extremes; and SIL-2 approval per IEC61508 is a final statement in reliability.
SafEye Quasar 900 Open Path Gas Detector
The New SafEye Quasar 900 is an open path detection system which provides continuous monitoring for combustible hydrocarbon gases. It employs “spectral fingerprint” analysis of the atmosphere using the Differential Optical Absorption Spectroscopy (DOAS) technique. The Quasar 900 consists of a Xenon Flash infrared transmitter and infrared receiver, separated over a line of sight from (7m) up to (200m) in extremely harsh environments where dust, fog, rain, snow or vibration can cause a high reduction of signal.
SafEye Quasar 950 H2S Open Path Gas Detector
The Quasar 950 Open Path Toxic Gas Detector Series offers proven fast and reliable detection of toxic H2S gases and vapours over a line of sight of up to(60m) and are built for continued operation under extreme environmental conditions. The Quasar 950 can be tailored to protect your personnel and high-risk installation. Reliability is key and is assured with SIL2.
All Quasar 950 detectors incorporate heated windows to minimize any effects from condensation, icing, snow and are totally immune to interference from sunlight or any other sources of radiation such as flare stacks, arc welding or lightning. A range of outputs are available including mA, HART, Modbus RS485 to suit all control systems.
MX32 Multi Channel Controller
The new MX 32, a controller that takes analog & digital inputs and covers all needs for a wide variety of applications. The MX 32 is a compact, low-profile controller that continuously monitors gas detection and more generally any 4-20 mA, MODBUS RS485 signal from compatible detectors.
MX43 SIL-1 Certified Gas Detection Controller
SIL-1 Certified MX 43 is a Flexible, High Quality, Easy to Use Gas Detection System
Fully scalable, and designed to functional safety performance level 1 standards, the MX 43 is an analog and digital controller that continuously measures and controls gases in the atmosphere. The MX 43 gas detector manages both digital lines and analog channels and covers all needs for a wide variety of gas monitoring applications. The MX 43 digital technology allows up to 32 detectors to be distributed on 8 lines for increased cost savings.
MX52 2- 16 Channel Gas Detection Controller
The MX 52 control unit allows various detectors to be connected and monitored. Any gas detector from Teledyne Gas and Flame Detection or any other 4-20 mA device can be monitored and controlled. The modular design and flexibility enable this MX 52 gas detection equipment to be adapted to your exact requirements.
ProDetec can offer our customers innovative portable gas detectors that offer greater reliability, improved productivity, and better cost-efficiency to protect your workers from potential gas hazards. These gas detectors can be readily calibrated and tested on site with the aid of Automated Calibration and Bump Testing Stations
Multi Gas Clip Simple Plus
No charging ever! 3 Year runtime. Reliably test for hydrogen sulphide (H2S), carbon monoxide (CO), oxygen (O2) and combustible gases (LEL) with this simple-to-use and simple-to-maintain detector. Just turn it on and have worry free assurance of protection against toxic gases 24/7 for three full years.
Multi Gas Clip Simple
4 gas detector with 2 year runtime. No charging ever! Reliably test for hydrogen sulphide (H2S), carbon monoxide (CO), oxygen (O2) and combustible gases (LEL) with this simple-to-use and simple-to-maintain detector. Just turn it on and have worry free assurance of protection against toxic gases 24/7 for two full years.
PS200 4 Gas Monitor
The PS200 Multi Gas Detector combines quality, ruggedness, and advanced technology in a user friendly, portable gas monitor. It is compact, lightweight, water resistant, extremely robust, and is certified to multiple international and regional standards.
The PS200 can measure any combination of LEL, O2, CO and H2S making it suitable for a wide range of personal monitoring and confined space applications.
In addition to extensive data logging capabilities, the PS200 is available with an optional internal pump and an extensive range of accessories to meet a wide variety of user applications.
PS500 5 Gas Monitor
Designed by our customers, this robust and accurate gas detector provides unrivalled protection in confined space applications. The PS500 can be tailored to detect up to five gases with its toxic and catalytic sensors, photo ionisation detectors, and infrared capabilities. “Plug and Play” option allows the customer to “plug in” a new board with a different gas range.
PS500 CO2 Gas Monitor
The PS500 can be tailored to detect up to five gases with its toxic and catalytic sensors, photo ionisation detectors, and infrared capabilities. “Plug and Play” option allows the customer to “plug in” a new board with a different gas range.
Multi Gas Clip Infrared
The MGC IR detects combustible gases (LEL), hydrogen sulphide (H2S), carbon monoxide (CO) & oxygen (O2). The MGC IR can go a full 2 months without a charge, even without ever having to be turned off. Shut down the detector nightly and the battery can last up to 4 months.
Multi Gas Clip Pump Infrared
Like the MGC IR, the MGC IR Pump uses low-power photometric infrared technology to detect combustible gases (LEL) rather than age-old pellistor technology. The MGC IR Pump uses an IR source which conserves power and helps the battery last and last.
Protege ZM Single Gas Monitor
The GMI Protege ZM Single Gas Monitor is an easy-to-use, zero maintenance gas detection solution that delivers high performance in a small, ergonomically designed package. It is available in oxygen, carbon monoxide and hydrogen sulphide single gas models. This single gas monitor is incredibly reliable, giving industrial workers and first responders the confidence to focus on the task at hand, not on their equipment.
Single Gas Clip Plus
The Single Gas Clip Plus, is a maintenance free handheld gas detector with built in “Hibernate” mode for detecting hydrogen sulphide (H2S) or carbon monoxide (CO). “Hibernate” mode allows users to place this disposable single gas detector in a rested state when not in use.
Single Gas Clip
Whether it’s the hottest or the coldest environment, our Single Gas Clip is designed and tested to provide worker safety in the harshest working conditions. Gases available are hydrogen sulphide (H2S), carbon monoxide (CO), oxygen (O2).
MGC Simple Clip Dock
The Gas Clip Technologies MGC Simple Clip Dock is an all-in-one, stand-alone docking station designed for maximum testing efficiency and portability. It tests up to four detectors simultaneously, reducing the testing time and gas usage.
MGC Pump Clip Dock
The Gas Clip Technologies MGC Pump Clip Dock is an all-in-one stand-alone docking station designed for maximum testing efficiency and portability. It tests up to four detectors simultaneously, reducing the testing time and gas usage.
Multi Gas Clip Dock
The Gas Clip Technologies MGC Dock is an all-in-one stand-alone docking station designed for maximum testing efficiency and portability. It tests up to four detectors simultaneously, reducing the testing time and gas usage.
Single Gas Clip Dock
Gas Clip Technologies Single Gas Clip Dock is an all in one docking station designed for maximum testing efficiency and portability. Housed in a rugged case with robust USB memory, this station will be able to accurately test and record all monitor data while reducing the testing time and gas usage.
PS500 ABC Station
To provide accurate performance and results, the PS500 has to be properly used and maintained. The Auto Bump & Calibration Station (ABC) provides bump testing, calibration and data management options and is compact, robust and intuitive to use.
PS200 ABC Station
The multi-functional Auto Bump/Calibration station provides simple but intelligent testing and calibration of the PS200 portable gas detector. Easy to use, with a durable, user friendly design, this automated test station offers high performance from a PC or stand-alone unit.
At ProDetec we can supply specialised gases and gas mixtures to meet various and specific requirements. We work with you to understand your application and analyse your consumption patterns. This way we can offer the correct cylinder size that maximises your efficiency while minimising costs.
103 Litre Steel Non-Reactive Single Gas Calibration Gas Cylinder
Disposable cylinders available for non reactive gas mixtures, supplied with either a single gas up to three non reactive gas mixtures
Most commonly supplied in single fills containing Argon, Benzene, Butane, Carbon Dioxide, Carbon Monoxide, Ethane, Ethylene, Freon, Helium, Hexane, Hydrogen, Isobutane, Isobutylene, Methane, Nitrogen, Oxygen, Pentane, Propane, Toluene in either Air or Nitrogen backgrounds. Warranty on these gases is 48 months.
116 Litre Aluminium Recyclable Reactive Multi Mixture Calibration Gas Cylinder
Recyclable 116 litre cylinders available for reactive gas mixtures, supplied with either a single gas or a complex blend.
Most commonly supplied in 4 or 5 gas mixtures such as CH4, O2, CO, H2S with either SO2 or CO2
Also available in single fills containing H2S, NH3, PH3, HCN, HCL, SO2, NO2, NO in either air or nitrogen. Some reactive gases will have a shorter life – typically 12 months.
44 Litre Aluminium Recyclable Reactive Multi Mixture Calibration Gas Cylinder
Recyclable 44 litre cylinders available for reactive gas mixtures, supplied with either a single gas or a complex blend.
Most commonly supplied in 4 or 5 gas mixtures such as CH4, O2, CO, H2S with either SO2 or CO2
Also available in single fills containing H2S, NH3, PH3, HCN, HCL, SO2, NO2, NO in either air or nitrogen. Some reactive gases will have a shorter life – typically 12 months.
66 Litre Aluminium Recyclable Reactive Multi Mixture Calibration Gas Cylinder
Recyclable 66 litre cylinders available for reactive gas mixtures, supplied with either a single gas or a complex blend.
Most commonly supplied in 4 or 5 gas mixtures such as CH4, O2, CO, H2S with either SO2 or CO2
Also available in single fills containing H2S, NH3, PH3, HCN, HCL, SO2, NO2, NO in either air or nitrogen. Some reactive gases will have a shorter life – typically 12 months.
Gas Recycling Program
Once the calibration gas cylinders are relieved of pressure they are NOT considered hazardous material or waste. Nearly all of our mixtures contain only a very small amount of a hazardous chemical(s) as a minor component in the gas mixture requested. The fact that it is such a small amount (usually in the ppm range) always precludes the gas mixture from ever being classified as hazardous.
Our calibration gas cylinder recycling program is an environmentally-friendly way to reduce waste caused by empty cylinders. We offer a free, easy way to return used cylinders for future use.
Regulators and Accessories
Regulators for non-refillable cylinders are available in a number of different configurations including fixed flow, push button, on-demand flow and variable flow models.
The bleaching of pulp and paper as well as textiles is important in this industry. During the bleaching, unwanted discolorations, for example yellowing, are removed or reduced.
iTrans2 Gas Detector
The iTrans2 infrared gas detector employs an intelligent electronics platform to provide one or two points of detection from a single head for maximum flexibility, superior performance, and lower installation costs. With the optional HART Communication Protocol, the iTrans2 offers remote diagnostics, set-up, or calibration by superimposing a high-frequency current across the industry standard 4-20mA analog line.
ColorPlus 2
Knowing the organic load of your raw water and the colour staining of your raw water intake can provide a feed-forward element of control to your water treatment process to optimise the treatment process and save money.
Until now, measuring the dissolved organics and colour required an expensive system. With the Sigrist ColorPlus the upfront cost is low enough so that your ROI is going to be much higher, much sooner.
The ColorPlus measures the colour by absorption online using up to three different wavelengths. The bypass measuring cell has been specifically designed for applications within the water industry. Depending on the configuration you select, it allows measuring DOC (UV absorption) and colour (Hazen) simultaneously while compensating for turbidity, which would otherwise influence the results
SICON
The control unit SICON uses state-of-the-art touch screen technology with colour display. It allows simple operation using logical menu guidance. The user can select how results are displayed, either as plain values, graphs or historical data, including the indication of system and alarm status.
The control unit SICON offers all possibilities of full system integration using various interface options. A SD card is standard and can be used for data logging with almost unlimited storage capacity.
The SICON is available as a control unit for a single instrument, or the SICON M Control Unit which allows simple operation of several instruments up to a maximum of 8 measuring channels.
Monitor your process water / process waste water for traces of oil by using an oil-in-water monitor. This ensures that process faults are detected at an early stage and/or environmental pollution resulting from exceeding the limits is avoided.
OilGuard 2W
The instrument is used for monitoring oil traces in raw, surface run-off, process and wastewater. As a result of the non-contact (free-fall) measurement, there is no drift in readings as a result of window fouling. Another benefit of this design feature is the extremely low need for maintenance. This instrument is for non-hazardous applications.
No external operator interface is required as the colour touch-pad is integral to the analyser.
If the environment is hazardous, please refer to the OilGuard Ex
Gas analysers based on TDLAS have been used for many industrial process control and emission monitoring applications and are well-accepted throughout multiple industries. The advantages of performing measurements directly in the process (in situ) include fast response, high selectivity and high sensitivity, which makes efficient process control possible. Furthermore, in situ measurements require little maintenance and thus lower operational expenditures.
LaserGas™ III Single Path
LaserGas™ III SP is the third generation in-situ analyzer, designed for safety applications with a special focus on SIL-applications and Ex-d. A compact sized instrument which is easy to install. The instrument is a placed in a sealed housing which eliminates the need for instrument purging. The instrument does not require regular maintenance.
The monitor is mounted directly onto flanges, which include purge gas connections and a tilting mechanism for easy alignment. Continuous purge flow prevents dust and other contamination from settling on the optical windows. Once power and data lines are connected, measurements are performed in real-time.
LaserGas™ II Single Path
LaserGas™ II SP (Single Path) is a non-contact optical measurement method also known as in-situ. The analyser is suitable for variety of gases and process conditions, including dual gas measurements.
Laser Gas™ II SP has also a wide range of Ex-certifications, including IECEx, ATEX, CSA.
The instrument does not require any consumables and does not require regular maintenance. The absence of extractive conditioning systems further improves availability of the measurements and eliminates errors related to sample handling.
Once power, data lines and purge are connected, the instrument is ready to use and measurements are performed in real-time.
LaserGas™ II Multi Pass
LaserGas™ II Multi Pass combines extractive measurement with a compact analyser design. The laser beam is coupled into a measurement cell, where it is reflected multiple times between two spherical mirrors to enhance the analyser sensitivity.
The monitor is a turn-key instrument. No other operations than connecting power, sample gas tubes and optional purge are required during installation. LaserGas™ MP provides a reliable and easy to use solution for a wide variety of applications.
LaserGas™ II Compact
Derived from the standard Single Path instrument. The Compact monitor is optimized for short distance measurement in the range 10 to 100 centimetres. It is a non-contact optical measurement method also known as in-situ.
LaserGas™ II SP Compact offers a wide variety of gases, measurement and temperature ranges and dual gas measurements. LaserGas™ II SP has also a wide range of Ex-certifications, including IECEx, ATEX, CSA. The instrument does not require any consumables and does not require regular maintenance.
The absence of extractive conditioning systems further improves availability of the measurements and eliminates errors related to sample handling. Once power, data lines and purge are connected, the instrument is ready to use and measurements are performed in real-time.
It also has smaller physical dimensions compared to the LaserGas™ II SP.
LaserGas™ iQ2
LaserGas™ iQ2 analyser is the first to measure up to four gases (O2, CO, CH4, H2O) and temperature depending on configuration, which eliminates the need for multiple units for combustion analysis.
The cutting-edge design and ground-breaking functionality ensure that the instrument delivers unmatched reliability and durability. Customers may replace existing analysers where explosion risks or high maintenance issues are a huge concern.
LaserGas™ Q ICL
Unlike the previous generations of LaserGas™ products, the LaserGas™ Q family measures in the mid-infrared spectrum which allows for better detection limits. As well as detection of gases not obtainable with the more common near-infrared spectroscopy.
The sensor has low maintenance cost and does not require regular maintenance. The absence of extractive conditioning systems further improves availability of the measurements and eliminates errors related to sample handling.
The monitor is mounted directly onto flanges, which include purge gas connections and a tilting mechanism for easy alignment. Continuous purge flow prevents dust and other contamination from settling on the optical windows. Once power and data lines are connected, measurements are performed in real-time.
LaserDust™
LaserDust™ Medium Path (MP), Long Path (LP), and Extra Long Path (XLP) Monitors are compact, optical dust monitors for true continuous in-situ measurement of dust concentration or opacity.
The monitors are designed for measurement across pipes, stacks, and ducts with typical path lengths of 0.5 – 10 m. LaserDust™ Monitors use a transmitter/receiver configuration to measure the dust concentration along the optical line of sight. Our true non-contact approach is superior to point type dust meters.
With innovative laser technology the LaserDust™ combines two measurement principles in one instrument. At low dust levels it operates with forward scattered light technology:
The incident laser light is scattered by dust particles and collected onto a solid-state sensor for dust quantification. This highly sensible mode enables detection limits of < 0.5 mg/Nm3 and is unaffected by dust depositing on the windows.
At high dust levels the LaserDust™ will measure transmittance or opacity:
Light absorption by dust particles is captured by a 2nd sensor.
An IR-dryer is the most dangerous and common source of a fire in the paper industry. A fire in the IR-drying area can result in long and costly downtime.
Firefly Spark Detection Systems
Firefly’s Spark and Hot Body Detectors are designed to detect ALL potential ignition sources such as sparks, glowing and hot particles. These detectors are insensitive to daylight minimising false alarms.
Firefly Quick Suppression System
A complete system designed for extremely quick detection and suppression of fires can be used for spot protection of any type of high risk area and can be combined with Firefly’s unique Spark Detection System.
Firefly Fast Water Mist Systems
Firefly PowerImpact™ extinguishing is used in process ducts and chutes, it has a unique design spraying from different directions into a chute or duct utilising Full cone spray nozzles. Large water droplets for more momentum and penetration with a minimum of three water nozzles and solenoid valves per zone. Each water nozzle uses a Quick-connection and flexible hose that makes it easy to test the system without releasing water into the process
Firefly Water Mist Suppression Systems have remarkable flame suppression capabilities, utilising a small amount of water. The unique design of the hydraulic system enables a very quick system response time.
IRGuard
An IR-dryer is the most dangerous and common source of a fire in the paper industry. A fire in the IR-drying area can result in long and costly downtime. Firefly’s IR-Guard™ solution is a Quick Suppression System and includes quick flame detection and water mist suppression, providing optimal protection of one of the most valued links in the production chain. Firefly protects paper mills and filters with IR-radiation detection of sparks and hot particles and extinguishing using water spray, isolation with CO2 or water mist suppression.
Outdoor storage of raw material poses a Fire risk if not monitored along with Silos and Filters
FDS301 Intelligent Visual Flame Detector
Designed for hazardous industries where fast optical flame detection is critical and nuisance alarms are not an option!
The MICROPACK FDS301 is an explosion proof visual flame detector. It processes live video images to detect the characteristic properties of flames visually, by means of its FM and SIL 2 certified flame detection algorithms and on-board digital signal processing. It is the safest and most advanced flame detector on the market today, and its installation track record in the harshest of locations around the globe has proven the instrument to be extremely robust.
Firefly Spark Detection Systems
Firefly’s Spark and Hot Body Detectors are designed to detect ALL potential ignition sources such as sparks, glowing and hot particles. These detectors are insensitive to daylight minimising false alarms.
Multi Gas Detector
The MGD detector contains extremely sensitive sensors that react fast on the gases released in a very early stage of a fire, even before the presence of visible smoke or flames. The MGD detector can be used in extremely harsh environments such as storage silos, conveying systems, and mining sites but also in electrical rooms and turbines.
Because a fire in a belt conveyor can spread very rapidly, a fast acting fire protection system that also can withstand the tough conditions in and around a belt conveyor is required
ConveyorGuard
FIRE PROTECTION OF CONVEYORS
A fire in a belt conveyor is often hard to extinguish and can spread very quickly. In worst case it can spread to surrounding material stacks and could last for weeks, causing major loss of revenue and production downtime.
The purpose of the Firefly ConveyorGuardTM-solution is to automatically detect and suppress a fire at an early stage and to stop the conveyor belt as quickly as possible. The Firefly ConveyorGuardTM-solution can be complemented with Firefly open area flame detectors and/or LTS cable
Firefly Spark Detection Systems
Firefly’s Spark and Hot Body Detectors are designed to detect ALL potential ignition sources such as sparks, glowing and hot particles. These detectors are insensitive to daylight minimising false alarms.
Firefly Fast Water Mist Systems
Firefly PowerImpact™ extinguishing is used in process ducts and chutes, it has a unique design spraying from different directions into a chute or duct utilising Full cone spray nozzles. Large water droplets for more momentum and penetration with a minimum of three water nozzles and solenoid valves per zone. Each water nozzle uses a Quick-connection and flexible hose that makes it easy to test the system without releasing water into the process
Firefly Water Mist Suppression Systems have remarkable flame suppression capabilities, utilising a small amount of water. The unique design of the hydraulic system enables a very quick system response time.
Measure the ambient dust concentration trends in a factories to manage explosion risk and improve worker safety.
DumoPro Continuous Ambient Air Dust Monitor
New and improved continuous ambient air dust monitor for industrial environments.
Low maintenance real-time 24/7 trend monitoring in key areas to detect and alarm of dust events with fast response to changes in process conditions, the DumoPro utilises Sintrol’s proven measuring technology
Wireless Solutions
In addition to our measurement devices, Sintrol’s Wireless Monitoring System makes it easier to connect, track, manage and control a network of dust monitors. Using any combination of Sintrol’s dust monitors, the entire system can be integrated and set up via our RF network and managed with our DustLog 8 software.
DustLog8
DustLog 8 is the premier central management solution for dust measurement equipment.
It gives plant operators full control over the network of dust monitors with efficient parameterising, reporting and networking functions on an easy to use interface. By unifying all of Sintrol’s latest technology into one management tool, DustLog 8 brings not only greater convenience and usability, but also improves plant efficiency, network management and worker safety for the end user.
The DustLog 8 PC software can be connected via a network router to the dust monitors. RS485, Modbus and RF are supported
Digester gas, a term with a somewhat negative connotation, has become an important component of alternative energy generation in some countries. Within the framework of the energy transition, digester gases from sewage treatment plants and waste recycling plants are becoming increasingly important. The gas analysis component of the related plant technology plays an important role both for process monitoring and for safeguarding the plant components operated with the digester gas. The INCA gas analyser technology is specially tailored for this.
Calorimetry Measuring Devices (CWD)
The CWD2005 BASIC is the standard combustion calorimeter for online determination of the Wobbe Index and specific density. The Wobbe Index and the specific density are measured directly, calorific value and CARI are calculated from these values. It is suitable for all combustible gases – even low calorific gases can be measured with a support gas supply. Additionally, the CWD provides optionally a measuring range switch to measure huge measuring ranges. Further, due to the very robust measuring system it is possible to measure heavily contaminated gases such as coke gas and blast furnace gas without significant increased maintenance requirements.
INCA 1000 Series
Modular measuring device for indoor installation without a gas cooler, max. 2 sampling points.
The devices of the INCA1000 series comprise multi-component gas analysers which are fixed engineered for use in a defined application. The sample must be condensate-free (see data sheet). The devices are designed for indoor installation and available in different versions
INCA 3000 Series
Modular measuring device for indoor installation without a gas cooler, max. 6 sampling points
The devices of the INCA3000 series are multi-component gas analysers for analysis of condensate-free sample gas. The devices of this series are specially designed for indoor installation and are available in different versions.
INCA 4000 Series
Modular measuring device for indoor installation with a gas cooler, max. 10 sampling points
The devices of the INCA4000 series are self-priming multi-component gas analysers for analysis of condensate-containing sample gas; exception: the INCA4004 version is used for condensate-free sample gas The devices of this series are specially designed for indoor installation and are available in different versions.
INCA 5000 Series
Modular measuring device for outdoor installation without a gas cooler, max. 10 sampling points
The devices of the INCA5000 series are multi-component gas analysers for analysis of condensate-free sample gas. The devices of this series are specially designed for outdoor installation and are available in different versions.
INCA 6000 Series
Modular measuring device for outdoor installation with a gas cooler, max. 10 sampling points
The devices of the INCA6000 series are multi-component gas analysers for measurement of condensate-containing sample gas. The devices of this series are specially designed for outdoor installation and are available in different versions.
Audible, Visual Sounders and Sirens are used for alert and alarm purposes in the process, mining and industrial applications
BExS110 Ex d Alarm Horn – Radial Omni-directional
The flameproof BExS110 alarm sounders are suitable for Zone 1, 2, 21 & 22 applications. Approved to IECEx, ATEX, Ex EAC and INMETRO standards.
The BExS110-R is an alarm sounder featuring a radial omni-directional horn that disperses the alarm tones radially. Ideal for applications requiring a compact audible signalling solution.
The BEx explosion proof Ex d range features enclosures manufactured from corrosion proof, marine grade copper free LM6 aluminium with chromate and powder coat finish.
A105N Alarm Sounder
The A105N is a high output, 112dB(A) alarm sounder. UL and GOST-R approved and tested to EN54-3 for CPR compliance (89/106/EEC) for fire alarm use. For marine applications the A105N is MED approved.
Low current consumption and high SPL in a robust fire retardant IP66 housing ensure the A105N is suitable for all general signalling applications including fire, security and process control.
A100 Alarm Sounder
The A100 is a compact, high output, 104dB(A) alarm sounder. CPR complaint, EN54-3 tested and UL approved. Featuring 32 alarm tone frequencies and 3 remotely activated stages/channels.
Low current consumption and high SPL in a robust fire retardant housing ensure the A100 is suitable for all general signalling applications including fire, security and process control. The A100 is a member of the versatile AlertAlarm family of industrial alarm horn sounders – also available with Xenon, AL100X or LED beacons, AL100H.
A112N Alarm Sounder
The A112N is a high output, 119dB(A) alarm sounder. UL and GOST-R approved and tested to EN54-3 for CPR compliance (89/106/EEC) for fire alarm use. For marine applications the A112N is MED approved.
High SPL in a robust fire retardant IP66 housing ensure the A112N is suitable for all general signalling applications including fire, security and process control.
A121 Alarm Sounder
The A121 is a very high output, 126dB(A) alarm sounder. UL and GOST-R approved and tested to EN54-3 for CPR compliance (89/106/EEC) for fire alarm use.
High SPL in a robust, fire retardant IP66 housing ensure the A121 is suitable for all general signalling applications including fire, security and process control.
A131 High Level Audible Warning System
The A131 is a high output 131dB(A) @ 1 metre electronic siren in a compact and easy to install package. Using up to four speakers, it can be mounted in a variety of ways for applications with sound coverage requirements up to 300m.
The A131 modular system is ideal as a plant alarm to cover outdoor locations, areas with high background noise or smaller COMAH (Seveso II) applications. Offering a choice of three alarm stages, selected from a choice 45 tones including many national standard tones, it can be incorporated in fire, security and general alarm systems where existing equipment is not powerful enough or the system needs expanding.
A141 High Level Audible Warning System 141dB(A)
The A141 is the latest in a new generation of high output electronic sounders from E2S which are ideal for wide area and disaster warning applications requiring sound coverage up to 750m.
With a choice of 45 standard warning tones including many international signals the A141 is also available in a ‘Stage Programmable’ version which can offer up to 4 remotely activated stages of alarm. Typical installation include COMAH (Seveso II) Alarm, Toxic Gas Release, Fire, Security, Flood Warning, Tsunami Alert and Civil Defence.
A151 High Level Audible Warning System
E2S offer a range of solutions for disaster and outdoor warning.
BExS110 Explosion Proof Alarm Horn Sounder
The flameproof BExS110 alarm sounders are suitable for Zone 1, 2, 21 & 22 applications. Approved to IECEx, ATEX, Ex EAC and INMETRO standards. Available as SIL 1 and SIL 2 compliant.
Sound level outputs of up to 117dB(A) at 1 metre with a choice of 32 alarm tones and 3 remotely selectable stages.
The BEx explosion proof Ex d range features enclosures manufactured from corrosion proof, marine grade copper free LM6 aluminium with chromate and powder coat finish.
Available in MED approved and SIL2 compliant versions.
For fire applications the BExS110D 24V dc siren is CPD EN89/106/EEC compliant (EN54-3 tested).
BExS120 Explosion Proof Flare Horn Alarm Sounder
The flameproof BExS120 alarm sounders are suitable for Zone 1, 2, 21 & 22 applications. Approved to IECEx, ATEX, Ex EAC and INMETRO standards.
Sound level outputs are up to 123dB(A) at 1 metre with a choice of 32 alarm tones and 3 remotely selectable stages.
The BEx explosion proof Ex d range features enclosures manufactured from corrosion proof, marine grade copper free LM6 aluminium with chromate and powder coat finish.
For fire applications the BExS120D 24V dc siren is CPD EN89/106/EEC compliant (EN54-3 tested).
BExH120 ‘Hootronic’ Explosion Proof Alarm Horn
The flameproof BExH120 Hootronic Siren is suitable for Zone 1, 2, 21 & 22 applications. Approved to IECEx, ATEX, Ex EAC and INMETRO standards. The BExH120 authentically reproduces the traditional sounds of electro-mechanical devices whilst providing a significantly higher level of performance and reliability.
The E2S Hootronic series of products faithfully reproduce the sounds made by legacy electro-mechanical signalling devices but in a modern, reliable and cost effective way. With output levels of up to 117.5dB(A) at 1 metre the BExH120 surpasses legacy electro-mechanical devices in performance and effectiveness, it is also continuously rated, requires zero maintenance and the signal quality will not degrade with age.
BEx Plated Assemblies
The BEx explosion proof Ex d family of alarm horn sounders, Xenon strobe and LED beacons can be configured to create sets of status lights suitable for onshore and offshore applications.
Mounted onto a stainless steel backplate, E2S can offer up to 5 different components complete with the option of Exe Junction Box to simplify installation. Status lights configurations can utilise the high power BExBGL2 LED beacon. Warning beacons utilising Xenon strobe technology – available in 5, 10, 15 and 21J outputs (up to 485 Cd) and providing effective warning in all conditions.
Manual alarm call points are designed for the purpose of raising an alarm manually once verification of a fire or emergency condition exists, by operating the push button or break glass the alarm signal can be raised.
BExCP3-BG Break Glass Manual Call Point
The BExCP3-BG break glass manual call points are designed for the harshest of environments and approved for Zone 1, 2, 21 and 22 explosion proof hazardous areas for the control of fire and gas alarm systems. SIL2 compliant to IEC61508 (2010).
The BEx range features enclosures manufactured from corrosion proof, marine grade, copper free LM6 (A413) aluminium with a chromated and powder coat finish. Available with and without monitoring resistors all versions are certified to IECEx and ATEX standards with additional PESO, INMETRO and Ex EAC approvals. The break glass element features a safety membrane and is designed to snap ensuring the no glass fragments are released during activation. A hammer is available as an accessory if required by local code.
BExCP3-PB Push Button Manual Call Point
The BExCP3-PB push button manual call points are designed for the harshest of environments and approved for Zone 1, 2, 21 and 22 explosion proof hazardous areas for the control of fire and gas alarm systems. SIL2 compliant to IEC61508 (2010).
The BEx range features enclosures manufactured from corrosion proof, marine grade, copper free LM6 (A413) aluminium with a chromated and powder coat finish. Available with and without monitoring resistors all versions are certified to IECEx and ATEX standards with additional PESO, INMETRO and Ex EAC approvals. The push button mechanism is protected by a spring loaded cover therefore the switch requires a two-action activation. The BExCP3-PB is user re-settable by rotating the push button.
IS-CP4-PB Push Button Manual Call Point
The IS-CP4-PB push button manual call points are designed for the harshest of environments and approved for Zones 0, 1, 2, 21 & 22 requiring hazardous area intrinsically safe equipment for the control of fire and gas alarm systems. SIL2 compliant to IEC61508 (2010).
The IS-CP4 range features enclosures manufactured from corrosion proof, marine grade, copper free LM6 (A413) aluminium which is chromated and powder coated. Available with and without monitoring resistors all versions are certified to IECEx and ATEX standards with additional INMETRO and Ex EAC approvals. The push button mechanism is protected by a spring loaded cover therefore the switch requires a two-action activation. The IS-CP4-PB is user re-settable by rotating the push button.
GNExCP6-BG Break Glass Manual Call Point
Available with optional EOL or series resistors, diode or Zener diodes and an LED indicator. Also with either single or double pole change over switches. Certified to IECEx and ATEX standards with additional PESO, INMETRO and Ex EAC approvals. The break glass element features a safety membrane and is designed to snap ensuring the no glass fragments are released during activation. A hammer is available as an accessory if required by local code.
The flameproof GNExCP6-BG break glass manual call points are approved for Zone 1, 2, 21 and 22 hazardous areas for the control of fire and gas alarm systems. The robust, lightweight GRP enclosure is UV stable and provides a corrosion free initiation solution for harsh and hazardous applications on and offshore.
GNExCP6-PB Push Button Manual Call Point
The flameproof GNExCP6-PB push button manual call points are approved for Zone 1, 2, 21 and 22 hazardous areas for the control of fire and gas alarm systems. The robust, lightweight GRP enclosure is UV stable and provides a corrosion free solution for initiation in harsh and hazardous applications on and offshore.
Available with optional EOL or series resistors, diode or Zener diodes and an LED indicator. Also available with either single or double pole change over switches. Certified to IECEx and ATEX standards with additional PESO, INMETRO and Ex EAC approvals. The push button mechanism is protected by a spring loaded cover therefore the switch requires a two-action activation. The GNExCP6-PB is user re-settable by rotating the push button.
GNExCP6-PT Push Button Tool Reset Call Point
The flameproof GNExCP6-PB tool reset push button manual call points are approved for Zone 1, 2, 21 and 22 hazardous areas for the control of fire and gas alarm systems. The robust, lightweight GRP enclosure is UV stable and provides a corrosion free solution for initiation in harsh and hazardous applications on and offshore.
Available with optional EOL or series resistors, diode or Zener diodes and an LED indicator. Also available with either single or double pole change over switches. Certified to IECEx and ATEX standards with additional PESO, INMETRO and Ex EAC approvals. The push button mechanism is protected by a spring loaded cover therefore the switch requires a two-action activation. The GNExCP6-PT is user re-settable via the use of the special key supplied with the unit.
Dust explosions can occur frequently in industrial processes where combustible material is transported/ pneumatically or mechanically conveyed, heated, filtered, spray dried, milled and stored
StuVent Explosion Venting
The oldest and most frequently used explosion protection technique is explosion venting. That means that weak points are deliberately introduced in the equipment in a controlled way. In case of an explosion, these weak points will open, and the explosion pressure is released. It is not easy to calculate and correctly position the right venting surface.
RSV Fast Shutting Gate Valve
RSV fast shutting gate valves prevent propagation of dust explosions by blocking the shock wave and flame. RSV fast shutting gate valves are active valves closing in a matter of milliseconds when triggered by a spark or explosion detector.
Flash Explosion Suppression System
Based on the Flash explosion suppression system and operating in a similar manner, Flash chemical barriers are capable of detection an explosion in an early stage by means of pressure or flame detectors.
NOVEX Passive Explosion Isolation Flap Valve
The NOVEX series is a protective system consists of passive non-return flap valves for the explosion isolation of combustible dust. The main application for the NOVEX valves is for explosion isolation on pipelines at inlet of dedusting filters operating under vacuum and protected by autonomous explosion vent panels.
VENTEX Passive Isolation Valve
Ventex explosion isolation valves prevent propagation of dust explosions by blocking the shock wave and flame front. Ventex valves are passive valves meaning they will close without requiring any external input.
Flame Catcher
In case of an explosion, the Flame Catcher prevents flames from propagating beyond the Flame Catcher.
